Case Study

Rooftop Fall Protection for a Major Distribution Facility — Wixom, MI

Non-penetrating warning line and guardrail system across a large-scale distribution and fulfillment center

Location
Wixom, MI

Industry
Distribution & Fulfillment

Client
Withheld at client request

Solution
Warning Line & Guardrail System

1

The Engineered Solution

Following initial contact and a site survey conducted via satellite imagery software, Tritech designed a system tailored to the facility’s specific rooftop layout. Multiple fall protection approaches were evaluated before selecting the combination of warning line stanchions and non-penetrating guardrail that best met the client’s passive protection requirements.

Active fall arrest (harness & anchor) systems
Penetrating roof guardrail systems
Selected
Non-penetrating warning line & guardrail system

Installation Scope

The completed system combined warning line stanchions to define safe work zones with non-penetrating guardrail at roof edge locations requiring full barrier protection. The modular system was designed for replication across the client’s broader facility network. Installed February 2025.

2

The Result

Completed guardrail installation


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Warning line system across rooftop


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Rooftop guardrail detail


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Non-penetrating base detail


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Full rooftop system overview


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Click any photo to enlarge

The completed installation provides the facility with a fully compliant, passive rooftop fall protection system. Maintenance personnel and subcontractors can now safely access HVAC and rooftop equipment without reliance on harnesses, ongoing inspections, or specialized PPE training. The modular system establishes a repeatable standard ready to scale across additional facilities.

Outcome Detail
Fall Protection Passive protection across all rooftop edge areas — no harness or tie-off required for routine maintenance access
Compliance Fully OSHA-compliant system aligned with corporate safety standards and parapet guarding requirements
Roof Integrity Non-penetrating installation preserves roof membrane and eliminates leak risk
Operational Efficiency Reduced administrative burden — no ongoing PPE inspection programs or specialized training required
Scalability Modular system designed to replicate across multiple facilities as part of an ongoing corporate safety initiative

3

The Tritech Advantage

This project demonstrates Tritech’s ability to deliver enterprise-scale fall protection solutions that meet both regulatory requirements and corporate safety mandates. By selecting a non-penetrating, passive system, Tritech eliminated the need for ongoing PPE programs while protecting the facility’s roof infrastructure — and built a repeatable solution ready to deploy across an entire facility network.

Learn more about Tritech’s fall protection solutions or view more case studies.

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